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Zero Clamp Standard Base Units

Livetools Zero Clamp Standard 2-pot base unit

Standard 2-pot base unit​

Part Number: 10077

  • Zero Point Base 416mm x 166mm
  • 2 x Clamping Units Ø120 x 28mm H
  • Made From Stainless & Hardened Steel
  • Spring Loaded Clamping
  • Released By Compressed Air (Min. Air Pressure 5.5 Bar)
Livetools Zero Clamp Standard 4-pot base unit

Standard 4-pot base unit​

Part Number: 10008

  • Zero Point Base 366mm x 366mm
  • 4 x Clamping Units Ø120 x 28mm H
  • Made From Stainless & Hardened Steel
  • Spring Loaded Clamping
  • Released By Compressed Air (Min. Air Pressure 5.5 Bar)

Standard 6-pot base unit

Part Number: 10024

  • Zero Point Base 566mm x 366mm
  • 6 x Clamping Units Ø120 x 28mm H
  • Made From Stainless & Hardened Steel
  • Spring Loaded Clamping
  • Released By Compressed Air (Min. Air Pressure 5.5 Bar)

Zero Clamp Clamping Pots

Livetools Zero Clamp CLAMPING POT Ø 90 MM

CLAMPING POT Ø 90MM

Part Number: 12987

  • Clamping Force: 12.5Kn
  • Diameter: 90mm
  • Height: 22mm
  • Tolerance: 0.0025mm
Livetools Zero Clamp CLAMPING POT Ø 120 MM

CLAMPING POT Ø 120MM

Part Number: 10148

  • Clamping Force: 25Kn
  • Diameter: 120mm
  • Height: 28mm
  • Tolerance: 0.0025mm
Livetools Zero Clamp CLAMPING POT Ø 138 MM

CLAMPING POT Ø 138MM

Part Number: 20394

  • Clamping Force: 40Kn
  • Diameter: 138mm
  • Height: 33mm
  • Tolerance: 0.0025mm
Livetools Zero Clamp CLAMPING POT Ø 190 MM

CLAMPING POT Ø 190MM

Part Number: 12984

  • Clamping Force: 60Kn
  • Diameter: 190mm
  • Height: 38mm
  • Tolerance: 0.0025mm

Zero Clamp Clamping Studs

For clamping components or fixtures in the clamping pot.

Livetools Zero Clamp CLAMPING STUD FOR POT Ø 90 MM

CLAMPING STUDS FOR POT Ø 90MM

Part Number: 15267

  • Size: 12M10
  • Fit: 12k6
  • Thread: M10

Part Number: 11945

  • Size: 14M12
  • Fit: 14k6
  • Thread: M12
Livetools Zero Clamp CLAMPING STUD FOR POT Ø 120 MM

CLAMPING STUDS FOR POT Ø 120MM​​

Part Number: 10416

  • Size: 12M10
  • Fit: 12k6
  • Thread: M10

Part Number: 10005

  • Size: 16M8
  • Fit: 16k6
  • Thread: M8

Part Number: 10006

  • Size: 16M10
  • Fit: 16k6
  • Thread: M10

Part Number: 10098

  • Size: 18M12
  • Fit: 18k6
  • Thread: M12

Part Number: 10004

  • Size: 25M10
  • Fit: 18k6
  • Thread: M16

Part Number: 29580

  • Size: 25M10
  • Fit: 25h6
  • Thread: M10
Livetools Zero Clamp CLAMPING STUD FOR POT Ø 138 MM

CLAMPING STUDS FOR POT Ø 138MM

Part Number: 19854

  • Size: 12M10
  • Fit: 12k6
  • Thread: M10

Part Number: 20178

  • Size: 18M16
  • Fit: 18k6
  • Thread: M12

Part Number: 20298

  • Size: 18M16
  • Fit: 18k6
  • Thread: M16

Part Number: 19984

  • Size: 25M16
  • Fit: 25k6
  • Thread: M16

Part Number: 28553

  • Size: 25M10
  • Fit: 25k6
  • Thread: M10

Part Number: 29582

  • Size: 25M10
  • Fit: 25h6
  • Thread: M10
Livetools Zero Clamp CLAMPING STUD FOR POT Ø 190 MM

CLAMPING STUDS FOR POT Ø 190MM​

Part Number: 14684

  • Size: 12M10
  • Fit: 12k6
  • Thread: M10

Part Number: 18596

  • Size: 18M16
  • Fit: 18k6
  • Thread: M16

Part Number: 18596

  • Size: 30M24
  • Fit: 30k6
  • Thread: M24

Zero Clamp Standard Base Units

For unused clamping pots, to protect them against chips and dirt. If clamping pots are not required, they must be fitted with a closure stud.

Livetools Zero Clamp CLOSURE STUD FOR POT Ø 90 MM

CLOSURE STUD FOR POT Ø 90MM

Part Number: 13484

Livetools Zero Clamp CLOSURE STUD FOR POT Ø 120 MM

CLOSURE STUD FOR POT Ø 120MM

Part Number: 10040

Livetools Zero Clamp CLOSURE STUD FOR POT Ø 190 MM

CLOSURE STUD FOR POT Ø 138MM

Part Number: 19233

Livetools Zero Clamp CLAMPING STUD FOR POT Ø 190 MM

CLOSURE STUD FOR POT Ø 190MM

Part Number: 12893

Zero clamp tombstone Livetools Australia

Zero Point Clamping System

The ZERO CLAMP zero point clamping system is the modern alternative to the conventional T-slot table: Drastically reduces the setup times and increases your machine capacity.

Highest degree of accuracy
Repeat accuracy of less than 2.5 μm.

Simple logistics
Just one type of clamping stud.

The key benefit
Thermal symmetry.

No tilting
Uncomplicated joining and removing.

One system for the entire process chain
Milling, turning, right up to quality assurance.

Zero Clamp Use Scenarios

Zero clamp - cnc milling - Livetools Australia

Milling

Direct clamping of the component onto a base unit. Holes as sockets for the clamping studs are specified at the design stage. Components can be changed quickly and accurately (across all machines).

Zero clamp - cnc Lathe turning - Livetools Australia

Turning

In the case of turning operations as well, the productivity increases are used to best advantage with pre-balanced base units. Maximum safety with high forces thanks to additional retaining elements.

Zero clamp - quality assurance - Livetools Australia

Quality Testing

There are also setup and non-productive times during measuring which can be reduced. Furthermore, the machining process can be interrupted for intermediate measurements on the measuring machine (the clamping studs are not removed for this purpose) before continuing with the process.

Zero clamp - spark erosion - Livetools Australia

Spark Erosion

Functions reliably even under water or in dielectric. The base units are equipped with special drain holes so that the water can escape when the pots are opened.

ZERO CLAMP thermal symmetry and accuracy

Zero clamp - expansion typical - Livetools Australia

Difficult compensation for thermal expansion

The hyperstatic interface ensures axial face contact and zero radial clearance.

Zero clamp - expansion zero clamp improved - Livetools Australia

Thermal symmetry - Even expansion

Fixed zero point in the center of the table.

Compensation for thermal expansion always symmetrical about the center axis.

Fixed zero point in the center of the table: Pitch errors can be compensated up to ±0.05 mm per clamping pot.