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AN INEXPENSIVE AND USER-FRIENDLY TOOL FOR PRODUCING A MIRROR-LIKE SURFACE FINISH.
Diamond burnishing tools with replaceable diamond stems for a low-cost method to produce an ultra-smooth surface finish on linear surfaces. Available in inch and metric slim-line, square, offset, on-center, and boring bar styles.
Diamond Tool Kits
All diamond burnishing tools are also available as kits which contain: a complete tool, spare diamond stem, spring and Allen key. The kit is in a plastic case that protects and ensures the life of the tool. The kit option is the most economical to purchase, giving significant savings compared to buying the parts separately.
- Part Preparations: 100-120 RMS
- Feed Rate: 0.07mm/0.1mm
- Speed: 250 – 500 SFM (750 Max)
- Coolant Required: Water Soluble Or Oil
- Low Micro Finish
- Work Hardening
- Easy To Use
- Proven Quality
- Lowers Cost
- Improves Processes
Diamond Burnishing Products
Stick Tool Style
The diamond burnishing tool is designed for use in lathes and similar machines. The tool should be mounted so that the diamond is perpendicular and on center to the surface being burnished.
Part Preparation: 100/120 RMS
Feed Rate: .003”/.004” (750 Max Surface Feet per Minute)
Coolant Required: Water soluble or oil
Can be used on most metals with a hardness below HRC40.
Boring Bar Style
The boring-bar style diamond burnishing tool is designed for lathes or similar turning machines to provide an improved surface finish on a manufactured part.
Part preparation: 100/120 RMS
Feed rate: .003”/.004” (750 Max Surface Feet per Minute)
Coolant required: Water soluble or oil
Maximum tool reach: 2.861”
Minimum hole diameter: .500”
Can be used on most metals with a hardness below HRC40.
ADVANTAGES OF DIAMOND BURNISHING
LOW MICROINCH FINISH
Produces a 4 to 8 Ra surface finish in one pass.
Improves surface irregularities and tool marks.
PROCESS IMPROVEMENTS
Diamond burnishing is a repeatable and consistent process.
Fast cycle times – measured in seconds, not minutes!
WORK HARDENING
Burnishing increases the surface hardness through the cold working process and compressive forces.
Increases metal’s resistance to fatigue and failure at stress points.
Produces a dense and uniform surface.
LOW COST
Eliminates secondary machines and set ups.
Eliminates secondary processes such as grinding, honing and polishing.
Elliott burnishing tools feature long lasting and replaceable wear parts reducing total cost over the life of the tool.
VERSATILITY
Burnishing is effective for many different part configurations.
Suitable process for a variety of metals – all ductile metals can be burnished!
PROVEN QUALITY
The burnishing process has been refined and improved for over 100 years and has a proven record of success.
Monaghan Tooling Group and Elliott Tool Technologies continue this long tradition by providing the industry’s highest quality burnishing tools.