ZeroClamp

Zero Clamp Products

Zero Clamp Standard Base Units

Standard 2-pot base unit​

Part Number: 10077

  • Zero Point Base 416mm x 166mm
  • 2 x Clamping Units Ø120 x 28mm H
  • Made From Stainless & Hardened Steel
  • Spring Loaded Clamping
  • Released By Compressed Air (Min. Air Pressure 5.5 Bar)

Standard 4-pot base unit​

Part Number: 10008

  • Zero Point Base 366mm x 366mm
  • 4 x Clamping Units Ø120 x 28mm H
  • Made From Stainless & Hardened Steel
  • Spring Loaded Clamping
  • Released By Compressed Air (Min. Air Pressure 5.5 Bar)

Standard 6-pot base unit

Part Number: 10024

  • Zero Point Base 566mm x 366mm
  • 6 x Clamping Units Ø120 x 28mm H
  • Made From Stainless & Hardened Steel
  • Spring Loaded Clamping
  • Released By Compressed Air (Min. Air Pressure 5.5 Bar)

Zero Clamp Clamping Pots

CLAMPING POT Ø 90MM

Part Number: 12987

  • Clamping Force: 12.5Kn
  • Diameter: 90mm
  • Height: 22mm
  • Tolerance: 0.0025mm

CLAMPING POT Ø 120MM

Part Number: 10148

  • Clamping Force: 25Kn
  • Diameter: 120mm
  • Height: 28mm
  • Tolerance: 0.0025mm

CLAMPING POT Ø 138MM

Part Number: 20394

  • Clamping Force: 40Kn
  • Diameter: 138mm
  • Height: 33mm
  • Tolerance: 0.0025mm

CLAMPING POT Ø 190MM

Part Number: 12984

  • Clamping Force: 60Kn
  • Diameter: 190mm
  • Height: 38mm
  • Tolerance: 0.0025mm

Zero Clamp Clamping Studs

For clamping components or fixtures in the clamping pot.

CLAMPING STUDS FOR POT Ø 90MM

Part Number: 15267

  • Size: 12M10
  • Fit: 12k6
  • Thread: M10

Part Number: 11945

  • Size: 14M12
  • Fit: 14k6
  • Thread: M12

CLAMPING STUDS FOR POT Ø 120MM​​

Part Number: 10416

  • Size: 12M10
  • Fit: 12k6
  • Thread: M10

Part Number: 10005

  • Size: 16M8
  • Fit: 16k6
  • Thread: M8

Part Number: 10006

  • Size: 16M10
  • Fit: 16k6
  • Thread: M10

Part Number: 10098

  • Size: 18M12
  • Fit: 18k6
  • Thread: M12

Part Number: 10004

  • Size: 25M10
  • Fit: 18k6
  • Thread: M16

Part Number: 29580

  • Size: 25M10
  • Fit: 25h6
  • Thread: M10

CLAMPING STUDS FOR POT Ø 138MM​​

Part Number: 19854

  • Size: 12M10
  • Fit: 12k6
  • Thread: M10

Part Number: 20178

  • Size: 18M16
  • Fit: 18k6
  • Thread: M12

Part Number: 20298

  • Size: 18M16
  • Fit: 18k6
  • Thread: M16

Part Number: 19984

  • Size: 25M16
  • Fit: 25k6
  • Thread: M16

Part Number: 28553

  • Size: 25M10
  • Fit: 25k6
  • Thread: M10

Part Number: 29582

  • Size: 25M10
  • Fit: 25h6
  • Thread: M10

CLAMPING STUDS FOR POT Ø 190MM​

Part Number: 14684

  • Size: 12M10
  • Fit: 12k6
  • Thread: M10

Part Number: 18596

  • Size: 18M16
  • Fit: 18k6
  • Thread: M16

Part Number: 18596

  • Size: 30M24
  • Fit: 30k6
  • Thread: M24

Zero Clamp Standard Base Units

For unused clamping pots, to protect them against chips and dirt. If clamping pots are not required, they must be fitted with a closure stud.

CLOSURE STUD FOR POT Ø 90MM

Part Number: 13484

CLOSURE STUD FOR POT Ø 120MM

Part Number: 10040

CLOSURE STUD FOR POT Ø 138MM

Part Number: 19233

CLOSURE STUD FOR POT Ø 190MM

Part Number: 12893

Zero Point Clamping System

The ZERO CLAMP zero point clamping system is the modern alternative to the conventional T-slot table: Drastically reduces the setup times and increases your machine capacity.

Highest degree of accuracy

Repeat accuracy of less than 2.5 μm.

Simple logistics

Just one type of clamping stud.

The key benefit

Thermal symmetry.

No tilting

Uncomplicated joining and removing.

One system for the entire process chain

Milling, turning, right up to quality assurance.

Zero Clamp Use Scenarios

Milling

Direct clamping of the component onto a base unit. Holes as sockets for the clamping studs are specified at the design stage. Components can be changed quickly and accurately (across all machines).

Turning

In the case of turning operations as well, the productivity increases are used to best advantage with pre-balanced base units. Maximum safety with high forces thanks to additional retaining elements.

Zero Clamp Use Scenarios

Quality Testing

There are also setup and non-productive times during measuring which can be reduced. Furthermore, the machining process can be interrupted for intermediate measurements on the measuring machine (the clamping studs are not removed for this purpose) before continuing with the process.

Spark Erosion

Functions reliably even under water or in dielectric. The base units are equipped with special drain holes so that the water can escape when the pots are opened.

ZERO CLAMP thermal symmetry and accuracy

Difficult compensation for thermal expansion

The hyper static interface ensures axial face contact and zero radial clearance.

Thermal symmetry - Even expansion

Fixed zero point in the center of the table.

Compensation for thermal expansion always symmetrical about the center axis.

Fixed zero point in the center of the table: Pitch errors can be compensated up to ±0.05 mm per clamping pot.

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